x
S A Y A

Data Traceability/Data Logging/ Industry 4.0

ANDON System & Data
Traceability Solution

Real-time Monitoring for Smarter Manufacturing

Product Specifications:

  • Type: Custom-Built ANDON & Data Monitoring System
  • Display: Custom-sized LED / LCD screens
  • Software: Tailored dashboard with live data streaming
  • Functionality Includes:
  • Production data monitoring & storage
  • Machine performance & downtime tracking
  • Tact time monitoring for every process
  • Assembly line health monitoring
  • Interlocking with existing machines (PLC/Relay-based)

Key Advantages:

  • Real-time production visibility from inside or outside the plant
  • Cloud-based monitoring — accessible remotely
  • Helps reduce downtime, track cycle time, and boost OEE
  • Fully customizable as per plant size, process & data points
  • Easy integration with legacy or modern equipment

Applications:

  • Automotive & Assembly Lines
  • Electronics & Consumer Goods Manufacturing
  • Packaging & FMCG Plants
  • Any industry needing process transparency & reporting

ENERGY MANAGEMENT SYSTEM

Key Functions of EMS:

Energy monitoring:
Tracks real-time energy usage across machines, buildings, or plants.
Data logging and analysis:
Collects and analyzes historical data for trends and inefficiencies.
Reporting:
Generates reports for energy consumption, cost analysis, and carbon footprint.
Alarming and notifications:
Alerts for abnormal consumption or
equipment malfunction.
Control and automation:
Integrates with systems like HVAC or lighting to automate operations based on energy demand.

Benefits of Implementing EMS

  • Reduced energy bills
  • Improved operational efficiency
  • Sustainability and carbon reduction
  • Regulatory compliance
  • Better decision-making with real-time data

EMS APPLICATION

  • Manufacturing industries
  • Commercial buildings and campuses
  • Hospitals and data centers
  • Utilities and power plants