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S A Y A

SPM

SPM MACHINE PROCESS FLOW

Step 1:

GENBA – UNDERSTANDING THE ACTUAL SITUATION FOR CUSTOMIZED SOLUTION

Step 2:

CONCEPT SHARING WITH CLIENT FOR INITIAL ALIGNMENT

Step 3:

3D DESIGN DEVELOPMENT AFTER CONCEPT APPROVAL

Step 4:

DESIGN APPROVAL PROCESS (DAP)

Step 5:

CLIENT CONSULTATION FOR FINAL INPUT/FEEDBACK

Step 6:

MANUFACTURING INITIATION POST FINAL APPROVAL

Step 7:

PRE-DISPATCH INSPECTION (PDI) BY CLIENT AT OUR FACILITY

Step 8:

DISPATCH & ON-SITE INSTALLATION

Machine

Eddy Current Testing Machine
(Crack Detection System)

High-Speed
High-Precision Crack Detection for Automotive Parts

Application:

Designed specifically for detecting micro-cracks on metal components — especially in the automotive sector, where defects are invisible to the naked eye. Ensures only crack-free parts proceed to the next process

Specifications & Features:

  • ON/NG (Pass/Fail) Testing & Auto Segregation of parts
  • Servo-based (actuator-driven) mechanism for precise part positioning
  • Cycle Time: 6 seconds – among the fastest in the industry
  • Capable of testing 2 parts simultaneously
  • PLC Options: Mitsubishi / Siemens / Allen Bradley / Delta (as per client)
  • HMI: Same make as selected PLC for seamless integration
  • Operates at 220V / 400V (customizable)
  • High-quality scratch-free sheets for part contact areas
  • Powder-coated frame — durable & corrosion-resistant
  • Meets Japanese quality standards for accuracy & reliability
  • Built-in safety features:
  • Safety light curtain
  • CSPB (Control Station Push Button)
  • Main power switch compliant with Green Book guidelines

Key Advantages:

  • Ultra-fast, accurate testing of micro-defects
  • Boosts part quality assurance without slowing production
  • Designed for zero manual error and maximum throughput
  • Compact, safe, and user-friendly layout

Specifications & Features:

  • Automotive manufacturing (gears, shafts, fasteners, valves)
  • Precision component suppliers
  • Metal forming & machining industries
  • Any critical part inspection where internal cracks can cause failure
Machine

Actuator-Based Pick & Place Setup
for O-Ring of Spark Plug

High-Speed
O-Ring Placement System
Designed for precision handling of 0.4 mm / 400 micron O-rings used in spark plug manufacturing.

Product Specifications:

  • Type: Actuator-Based Pick and Place Setup
  • Control: Servo-based controller with PLC integration
  • O-Ring Pick-up Size: 0.4 mm (400 micron)
  • Cycle Time: 1 second per part
  • Display Interface: HMI for real-time operation and diagnostics
  • Daily Output: Up to 54,000 parts/day

Key Features:

  • Accurate and consistent O-ring placement
  • Fast cycle time suitable for high-volume production
  • User-friendly interface with live HMI feedback
  • Robust actuator mechanism for long-term industrial use
  • Compact design for easy integration with existing setups
Machine

Nail Punching Machine
(Automatic Pick & Place + Assembly)

Fully Automatic
High-Speed
Operator-Free System

Application:

Designed for automatic pick & place of parts followed by automated nail assembly, ideal for high-volume production with minimal human intervention.

Specifications & Features:

  • Fully automatic operation — no operator required
  • Auto pick & place of both components
  • Performs automated nail punching/assembly
  • Cycle time: 6 seconds per part
  • Daily output capacity: up to 13,000 parts
  • Built-in conveyor system for continuous loading
  • Controlled by PLC system with branded components
  • HMI touch interface with real-time auto alarm display
  • Operates on 220V / 440V (as per site requirement)
  • Uses top-quality mechanical & electronic parts
  • Fully enclosed, safe design — complies with industrial safety norms
  • 1-year full warranty for machine and controls

Key Advantages:

  • Mass production with consistent accuracy & speed
  • Zero manual handling — boosts productivity and reduces error
  • Easy troubleshooting & monitoring via HMI
  • Low maintenance and long-term durability
  • Designed for continuous, high-efficiency operations

Specifications & Features:

  • Nail & cap manufacturing
  • Furniture component production
  • Auto part sub-assembly units
  • Any repetitive assembly process needing speed & precision
Machine

Insert Insertion Machine
(Fully Automatic with Servo & Bowl Feeder)

Precision Built
Fully Automated
Ideal for Electrical & Plastic Part Assembly

Application:

Designed for automated insertion of components (like inserts) into plastic parts such as electrical meter housings. Highly suitable for assembly lines requiring speed, accuracy, and error-proofing.

Specifications & Features:

  • Operation: Fully automatic with Servo Mechanism
  • Part Feeding: Automatic Bowl Feeder with NG (No Good) part segregation

Insertion Process:

  • Auto part feeding
  • Part transferred to working bed
  • Servo-driven pressing/insertion into plastic or similar materials
Cycle Time:
Approx. 5 seconds
per cycle (adjustable)
Structure:
Custom-designed for multiple types of insertion applications
Build Quality
Conforms to international
quality standards
PLC Options:
Mitsubishi, Siemens, Allen-Bradley (AB), Delta
HMI Options:
Configured to match
selected PLC make
Servo System:
Mitsubishi by default, customizable to other brands
Power Supply:
220V
standard
Safety Compliance:
Designed as per Green Book safety standards
Error Diagnostics:
Automatic fault detection
Real-time display on HMI
Variable Control:
Cycle time
Insertion speed

Key Advantages:

  • Fully automated, reducing manual labor and increasing output
  • Consistent and precise insertion force via servo press
  • Built-in NG part handling ensures high-quality assembly
  • Supports various part types through modular tooling
  • Customizable automation to fit different customer needs
  • Diagnostic-friendly with minimal downtime

Applications:

  • Electrical Meter Assembly
  • Plastic Component Insertion
  • Electronic Product Assembly
  • Automotive Connectors & Inserts
  • White Goods Manufacturing
  • General Assembly Automation
Machine

Industrial Control Panels

Smart, Reliable & Tailored Automation Panels.
Designed to suit PLC/Servo/RLC-based applications across industries.

Product Specifications:

Type: Customized Control Panels

Controller Options:

PLC:
Mitsubishi / Siemens / Delta / Allen Bradley
HMI:
Matched with respective PLC brand
Control Logic:
PLC / Servo / Relay-based (as per process need)
Build Type:
Rigid MS/SS Enclosure with Industrial-Grade Wiring

Key Features & Advantages:

  • Fully customizable to match your machine or process needs
  • Pre-programmed logic as per customer requirement — plug & play ready
  • Integrated HMI with user-friendly interface
  • Ideal for SPMs, standalone machines, and automated lines
  • Supports I/O expansion, analog sensors, VFDs, and motion control

Applications:

  • Special Purpose Machines (SPM)
  • Packaging / Welding / Assembly lines
  • Individual process control in manufacturing setups
  • Retrofit projects for automation upgrades
Machine

Wire Recoiling Machine
(Fully Automatic)

Reliable
Maintenance-Free
Customizable for Wire Harness & Assembly Industries

Application:

Specially designed for wire harness and wire assembly companies for recoiling different wire types with precision and speed. Ideal for batch processing and length-controlled winding.

Specifications & Features:

  • Voltage: 440V
  • Wire Size Compatibility: 0.25 mm to 4 mm
  • Length Capacity: 100 meters to 500 meters per cycle
  • Variable Speed Control — customizable as per client requirement
  • Fully automatic operation for easy handling and high productivity
  • Maintenance-free design for long-term usage
  • High-grade powder-coated body for durability
  • Cycle time: Adjustable based on wire length & customer specification

Key Advantages:

  • Smooth and accurate recoiling for a variety of wire sizes
  • Boosts production output with minimal manual involvement
  • Easy to integrate into existing harness/assembly lines
  • Compact, reliable, and safe to operate
  • Customizable settings for different wire lengths and speeds

Applications:

  • Wire Harness Manufacturing Units
  • Electrical & Electronic Cable Assembly
  • Automotive Wiring Systems
  • Industrial Cable Reprocessing
Machine

Leaktesting Machine

Machine

Rivet pressing Machine

Machine

Washing
Machine